Some automation initiatives are about pace. Others are about security. Every so often, you get each. That’s precisely what occurred at a bakery that just lately deployed two Robotiq Palletizing Options.
They didn’t wait round. They noticed the chance, calculated the ROI, and made a smart move shortly. Here’s what made this such an easy win.
From ergonomic pressure to a wise funding
This buyer makes English muffins which can be utilized in a widely known quick meals breakfast sandwich. They aren’t transport to retail, however the quantity is excessive, and every little thing is tray packed. These trays are usually not heavy, however they’re cumbersome, awkward to stack, and repetitive to deal with.
When the gross sales lead got here in by way of one among our webinars, they already understood what they wanted. They have been involved about repetitive lifting, and though that they had not skilled a again damage but, they noticed the chance coming. Their objective was clear: enhance security, scale back pressure, and keep away from interruptions to their manufacturing schedule.
Why palletizing made excellent sense
They initially thought-about shopping for one palletizer to serve two packaging strains. However after they ran by way of the structure and product circulate, they realized that switching between merchandise would require fast pallet alternative. Any delays would threat shutting down their packaging line.
So that they selected to buy two palletizing cells as a substitute. Even with the elevated funding, tinheritor return on funding was nonetheless underneath 12 months. That made the choice even simpler.
Versatile gear that adapts to alter
Like many bakeries, this buyer expects modifications in packaging or tray sizes over time. They wanted an answer that would sustain. The PE20 supplied the attain and suppleness they wanted, and Robotiq’s simulation instruments helped them verify that the system would match their area and meet their dealing with necessities.
They appreciated how straightforward it was to regulate the configuration if their product wants advanced. That adaptability was simply as essential because the efficiency itself.
Set up dealt with by a trusted associate
Their native integrator, a Robotiq Professional Accomplice, dealt with the set up. Whereas they didn’t select to incorporate Robotiq’s startup help package deal, we stayed out there in case they wanted help.
Our objective is to assist prospects succeed, whether or not by way of direct service or collaboration with trusted companions.
Two shifts, sturdy payback
The bakery runs two ten-hour shifts with a four-hour cleansing interval. That type of schedule makes the associated fee justification easy.
With two full-time operators dealing with palletizing, a Robotiq Palletizing Resolution sometimes pays for itself in underneath a 12 months.
While you add in extra time or prolonged shifts, the payback turns into even sooner.
Room to develop
This model has two amenities within the area. The primary one has room for as much as two extra palletizers. The second web site may have three or 4. Past that, they function different amenities underneath totally different model names throughout the U.S. We’re simply starting to discover these alternatives.
That is how one easy deployment can open the door to long-term automation success.
Why bakeries are an incredible match for palletizing automation
If in case you have ever labored in a bakery, you already know the trays. They’re massive, they stack excessive, and they’re onerous on the physique. Only one again damage may price greater than a whole palletizing system. Even earlier than accidents occur, the productiveness features alone could make a robust enterprise case.
Palletizing automation in bakeries is not only about pace. It’s about security, consistency, and conserving your folks wholesome whereas conserving your strains operating.
Closing ideas: begin sooner, save sooner
One factor I at all times inform prospects is that this. In case you are nonetheless palletizing by hand, you’re already spending greater than you could. Day by day with out automation is a day you’re lacking out on financial savings and taking over pointless threat.
In case you are operating lengthy shifts, shifting heavy trays, or counting on a small staff to maintain issues shifting, now’s the time to think about a wiser manner.
Wish to see if Robotiq Palletizing Options can suit your manufacturing unit wants? Reply a collection of questions to search out out in a matter of minutes!
