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Monday, May 18, 2026

Scientists 3D Print First Nuclear Reactor Check Part at Oak Ridge Lab


Oak Ridge Nationwide Laboratory (ORNL) has efficiently examined a 3D printed specimen capsule in its Excessive Flux Isotope Reactor. The capsule, identified within the trade as a rabbit capsule, was designed and manufactured utilizing a laser powder mattress printer with chrome steel supplies. This marks the primary time an additively manufactured element of this kind has been certified for reactor use.

Scientists 3D Print First Nuclear Reactor Test Component at Oak Ridge LabScientists 3D Print First Nuclear Reactor Test Component at Oak Ridge Lab
Picture Credit score: Oak Ridge Nationwide Laboratory

The specimen capsule underwent practically a month of testing contained in the Excessive Flux Isotope Reactor, the place it demonstrated its skill to resist the reactor’s excessive neutron flux setting. These capsules play an important position in nuclear fuels and supplies analysis by containing experiments throughout irradiation testing.

“This can be a vital step towards demonstrating that additive manufacturing can be utilized to develop and qualify specialised parts that can not be conventionally machined,” mentioned Richard Howard, group lead for irradiation engineering at ORNL. The know-how gives potential benefits in each price discount and manufacturing velocity in comparison with conventional fabrication strategies.

The analysis staff plans to judge the capsule’s post-irradiation efficiency this winter. Their future work will deal with creating extra advanced designs that might be troublesome to supply utilizing typical manufacturing strategies. The profitable check may result in broader adoption of 3D printed parts in nuclear power purposes and different extremely regulated industries.

The undertaking, supported by the U.S. Division of Power’s Superior Supplies and Manufacturing Applied sciences program, demonstrates the potential for additive manufacturing in producing certified parts for safety-critical purposes. The know-how’s skill to create custom-made designs could present new alternatives for element manufacturing in industries with strict materials and design requirements.

Supply: power.gov

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