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Wednesday, May 13, 2026

Cummings Aerospace utilizing 3D printing to quickly iterate Hellhound S3 drone



Cummings Aerospace is utilizing 3D printing expertise within the continued growth of the Hellhound S3 drone.

With the usage of 3D printing and modular open techniques, Cummings can quickly iterate the design of the product, harnessing take a look at knowledge and soldier suggestions to tell every replace.

In response to the newest communication from Cummings, 3D printing, together with US Division of Struggle-approved industrial elements, has helped to ‘cut back manufacturing prices, simplify logistics and ship superior capabilities at decrease prices than conventional techniques.’

The corporate just lately accomplished a flight take a look at of the Hellhound S3 to reveal its prolonged vary functionality. This newest take a look at types a part of a sequence that intends to validate the drone’s efficiency throughout a variety of speeds and flight profiles. Throughout the take a look at, the man-portable loitering munition flew for over 30 kilometres at a prime velocity of 180 miles per hour, carrying an inert warhead and touchdown with greater than 50% gasoline remaining. All main targets have been achieved.

“This take a look at validates Hellhound S3’s persistent loitering functionality at prolonged ranges,” stated Sheila Cummings, CEO of Cummings Aerospace. “That vary, mixed with velocity and modularity, makes Hellhound ideally suited to each loitering munition missions and counter-unmanned plane system operations towards Group 2 and Group 3 threats, such because the Shahed.”

The Hellhound S3 boasts a prime velocity of 384 miles per hour, enabling it to chase and destroy Group 2 and Group 3 unmanned aerial techniques, and helps warhead, digital warfare, and intelligence, surveillance and reconnaissance payloads. It has been designed to permit troopers to field-swap payloads in lower than two minutes and weighs lower than 25 kilos, permitting for single-soldier deployment. Cummings has additionally stated the drone has achieved Know-how Readiness Degree 7 and Manufacturing Readiness Degree 7.

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