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Tuesday, May 12, 2026

What we’ve discovered about subsequent era {hardware} manufacturing


We consider that subsequent era {hardware} manufacturing represents a seismic shift. We see from our personal purchasers and the businesses we work together with that sure particular traits are affecting the trade. These traits are virtually common, however the timing is completely different throughout completely different sectors. 

We see shorter product cycles, ‘smarter’ {hardware}’ shorter extra resilient provide chains and business and environmental sustainability as key drivers. Greater than this, we see that the subsequent era of {hardware} isn’t simply sooner and extra linked, it’s really wanting extra like software program.

Extra and sooner is a part of the human situation, and so it’s that all through the evolution of producing we’ve strived for each. Right this moment the cascade of technological innovation is continually accelerating the event of latest merchandise. As such they must be made extra rapidly, are upgraded extra rapidly and require in-use assist long-after the OEM has moved on.

As we proceed to evolve Shapeways, we’re making a digital manufacturing ecosystem that retains tempo with the product improvement and provides all producers the flexibility to make provide chains extra resilient.

Converging expectations

Since 2008 we’ve been capable of work with everybody from first-time designers, hobbyists, small- and medium-scale producers by way of to blue chips and governments. From the outset what every of those teams was in search of was completely different, however they’ve additionally developed alongside an identical path within the years since.

As with every know-how we’ve entry to for the primary time, the preliminary initiatives will probably be comparatively decrease in worth, with fewer dangers. A roll of the cube. For us this was early mannequin making and prototyping relying on the shopper. These early use circumstances (that are nonetheless related) explored the geometric freedom of 3D printing, and made use of the flexibility to rapidly flip an thought into one thing tangible… if not the ‘actual factor’. 

Over time every group has turn into extra assured within the applied sciences and our means to deploy them and requested for extra from their components in return. Hobbyists need finer particulars, color, supplies decisions. Corporations need extra purposeful prototypes, even faster turnaround and entry to supplies and applied sciences that may understand end-use and more and more important components. With that comes a plethora of different wants: traceability, repeatability, high quality management and expansive supplies palettes.

What makes subsequent era {hardware} completely different?

3D Engineer compiling a build
3D Engineer compiling a construct

Each half exists now as information factors earlier than it turns into bodily. Conventional manufacturing applied sciences and related provide chains and programs don’t all the time have the flexibility to leverage that truth. Additive manufacturing because the core know-how of a digital manufacturing ecosystem can transfer extra responsively. 

New {hardware} is smarter, leveraging speedy developments in sensing and cellular computing to hitch the ‘Web of issues’. It’s additionally extra prone to have a definite software program part both onboard, by way of an app or each. And it will likely be out of date extra rapidly because the built-in electronics parts drive versioning.

A confluence of forces are driving this shift in {hardware} manufacturing:

  • Provide chain considerations — or the ‘dawning of a brand new provide chain period
  • Software program-first product focus with {hardware} parts second
  • Startups seeking to get to market rapidly, not arrange 
  • Tariffs and commerce obstacles altering geographical considering

Constructing Shapeways for manufacturing subsequent era {hardware}

At Shapeways we’ve all the time believed that manufacturing must hold tempo with product innovation, bus is just too usually a brake. Because the world strikes towards a brand new era of {hardware}, we’ve targeted on constructing the infrastructure to make that attainable: digital from the bottom up, agile by design and confirmed in manufacturing over a long time.

Our platform connects design, manufacturing and supply in a single digital thread. Meaning groups can transfer seamlessly from prototype to manufacturing with out rework, handoffs or hidden friction. A component designed at present may be manufactured tomorrow — regionally or globally — with the identical degree of high quality and management. Tomorrow possibly it’s time to scale that up, or down, or swap to the subsequent model.

We’ve spent greater than a decade refining the programs, supplies and partnerships that make this work at scale. From high-performance polymers and metals to carbon-fibre-reinforced supplies, our manufacturing community is constructed for pace, repeatability and reliability. Each half is tracked, measured and verified. Each course of is designed to be as responsive as the businesses it serves.

For engineers, designers and product leaders we ship flexibility. The flexibility to experiment, to supply what you want if you want it, and to belief that it’s going to carry out as anticipated. For companies, it means manufacturing that may lastly transfer on the pace of {hardware} improvement and the boldness to construct what comes subsequent.

Constructing for the subsequent era of {hardware}

The shift is already underway. Yearly, the gap between thought and bodily product grows shorter. Essentially the most forward-thinking firms are now not asking if they’ll make one thing, however how rapidly they’ll make it, validate it, and get it into clients’ fingers. That’s what the subsequent era of {hardware} calls for: a producing mannequin that strikes on the pace of design.

At Shapeways, we’re targeted on constructing the digital manufacturing infrastructure that allows that agility. One the place manufacturing information, supplies science and supply-chain resilience work collectively as a single ecosystem. The place an element can transfer from CAD to manufacturing to world distribution with out the friction, waste or delay that used to outline bodily manufacturing.

{Hardware} will all the time be bodily — however the way it’s made is turning into more and more digital. The businesses that embrace that shift will lead the subsequent era of merchandise, industries and concepts.

We’re right here to assist them make it actual.

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