Hyliion Holdings Corp., a developer of sustainable electricity-producing expertise, has put in its first M Line additive manufacturing system from Colibrium Additive, a GE Aerospace firm. Hyliion, identified for creating distributed energy turbines, will use this method to scale manufacturing of its KARNO™ generator expertise. This set up marks the primary U.S. deployment of the superior M Line platform.
The developer of sustainable power anticipates that the M Line machine will improve output of precision elements by two to 4 occasions in comparison with earlier 3D printing setups. The flexibility to supply advanced geometries required for the KARNO linear generator depends on superior additive manufacturing strategies. Colibrium Additive, a provider of 3D printers, steel powders, and industrial-scale manufacturing companies, designed the M Line with a modular method that separates laser processing from materials dealing with. This design streamlines manufacturing and reduces downtime, optimizing manufacturing processes.


Thomas Healy, Founder and CEO of Hyliion, defined, “The M Line techniques are a pivotal development in our journey to scale manufacturing. By incorporating this state-of-the-art expertise into our course of, we’re considerably enhancing our capability to satisfy rising demand for KARNO turbines.” Hyliion has ordered extra M Line machines, with deliveries set to proceed all through 2025.
Chris Schuppe, CTO of Colibrium Additive, said, “Our M Line expertise, with its modular design, goals to streamline operations, scale back manufacturing occasions, and optimize manufacturing processes. It’s an optimum selection for producing the advanced elements required in full-scale manufacturing of the KARNO generator.” This emphasis on effectivity is essential for producing the intricate elements that underpin the KARNO generator’s efficiency.
3D Printing within the Vitality Sector
In Saudi Arabia, the Nationwide Additive Manufacturing & Innovation (NAMI) Firm—a three way partnership between 3D Programs and Saudi Arabian Industrial Investments Firm Dussur—has bought new steel and polymer 3D printers. These embrace techniques optimized for exact manufacturing of end-use elements, similar to steel DMP Manufacturing facility 500, DMP Flex 350 Twin, and polymer SLS 380 printers. NAMI will use these to supply elements for the Saudi Electrical energy Firm, making a localized provide chain. The initiative consists of growing a digital stock of elements to cut back manufacturing time, storage necessities, and prices, immediately impacting effectivity for power infrastructure.
Elsewhere, Upwing Vitality, a pure fuel service supplier, has built-in Velo3D’s laser powder mattress fusion expertise to fabricate its Subsurface Compressor System compressor module. This method lowered the manufacturing lead time for a full compressor rotor meeting to 10 weeks. Upwing produces high-quality Inconel 718 elements with advanced geometries crucial for its fuel compression processes. Rigorous testing, together with rotational speeds exceeding 55,000 RPM and spin-to-burst assessments, confirmed that 3D printed elements meet ASTM requirements and carry out reliably below excessive situations.


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Featured picture exhibits Colibrium Additive M Line 3D Printer. Picture by way of Hyliion.
