Labor shortages. Ergonomic threat. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a each day actuality. However one Midwest-based producer of meals components lately confirmed that with the best companion, automation doesn’t need to be sophisticated, or costly.
The problem: Heavier merchandise, harder work circumstances
This producer wanted to palletize buckets and luggage of their meals additive product. These heavy models wore out staff bodily and made staffing tough.
You actually don’t need somebody down on the finish of a line managing these heavy packages day in and time out.
Even with a robust native workforce, repetitive duties like this are laborious to fill and even tougher to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCC, a Wisconsin-based methods integrator with deep roots in robotics—and a robust understanding of each engineering and enterprise realities. PCC noticed a chance to simplify integration by utilizing a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
- Minimal engineering time – much less time spent constructing from scratch
- Decrease threat – confirmed {hardware} and software program that works out of the field
- Preserved margins – integrators don’t have to soak up hours of customized design
This venture began with buckets utilizing the PE20 resolution, and the group is already making ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a progress companion. They don’t cease at set up. Right here’s what units them aside:
- Broader capabilities: Past palletizing, they bring about expertise normally robotics and methods integration, permitting prospects to scale automation throughout processes.
- Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer rapidly and confidently, regardless of the financial local weather.
This explicit buyer was delivered to us via certainly one of PCC’s current relationships. They’re an enormous fan of our product they usually actually put it on the market. That engagement makes an enormous distinction.
The enterprise impression: A one-year payback
On this case, the total system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Which means in yr two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Deal with what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will at all times be laborious to employees. Automation is how you retain transferring.”
Last takeaway for producers
In case you’re combating heavy packaging, or simply bored with recycling labor via roles nobody desires to remain in, it’s time to have a look at robotic palletizing.
And if you wish to hit the bottom working, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, understand how that can assist you win.
Attain out to see how automation may work on your line.
