Throughout Italy and the DACH area, meals producers are going through the identical actuality:
- 📈 Growing manufacturing demand
- 👷 Labor shortages and rising prices
- ⚠️ Finish-of-line processes limiting throughput
And as a rule, the bottleneck isn’t the place you suppose.
👉 It’s palletizing.
The problem: Scaling with out hiring
A premium Italian producer of chocolate, pastries, and snacks just lately confronted this actual scenario.
Their setup was easy — however limiting:
- 1 operator per palletizing station
- €40,000/12 months labor value
- 1 shift, 1 line
Scaling manufacturing meant just one factor:
➡️ Hiring extra operators
However in at the moment’s labor market, that’s:
- Costly
- Unreliable
- Laborious to maintain long-term
So that they requested a greater query:
👉 “How can we enhance output with out growing labor?”
The applying: typical (and difficult) meals business constraints
This wasn’t a distinct segment use case. It’s precisely what many producers cope with each day:
- 📦 Cardboard containers as much as 17 kg
- ⚡ 6–10 picks per minute
- 📏 Pallets as much as 1,700 mm
- 🧩 Interlayers required
- 🔄 Bins arriving by way of conveyor, persistently oriented
In different phrases:
👉 Too demanding for guide scaling
👉 However historically seen as too complicated for versatile automation
The answer: Robotiq Lean Palletizing (PE20 mannequin)
As a substitute of going with a inflexible, high-cost automation system, the producer chosen:
👉 Robotiq PE20
As a result of it’s designed particularly for producers who want:
✅ Quick deployment
No main structure modifications. No lengthy integration cycles.
✅ Protected collaboration
Function with out fencing — ideally suited for present manufacturing environments.
✅ flexibility
Deal with a number of SKUs, field sizes, and pallet patterns with out re-engineering.
✅ Ease of use
Operators can run the system with out robotics experience.
The outcomes: Speedy ROI and scalable progress
💰 €40,000 saved per 12 months — per station
By eradicating one guide palletizing position:
- Labor prices dropped immediately
- Payback grew to become extremely predictable
📈 Elevated throughput
With a secure decide price of 6–10 picks/min:
- No extra end-of-line bottlenecks
- Manufacturing can scale with confidence
📦 Higher pallet high quality
- Constant stacking
- Built-in interlayer dealing with
- Decreased product injury
🔄 Future-proof operations
As manufacturing evolves:
- New merchandise? No downside
- New codecs? Simply configurable
- New calls for? Already lined
Why this issues for Italian & DACH producers
When you’re working a meals manufacturing line in:
🇮🇹 Italy
🇩🇪 Germany
🇦🇹 Austria
🇨🇭 Switzerland
You’re doubtless coping with:
- Excessive labor prices
- Workforce shortages
- Stress to extend effectivity
👉 The truth:
Handbook palletizing doesn’t scale anymore.
👉 The chance:
Automation doesn’t must be complicated or dangerous.
The neatest first step in automation
Many producers suppose they should automate complete traces.
However in actuality:
👉 Palletizing is commonly the quickest, lowest-risk entry level into automation
- Fast ROI
- Minimal disruption
- Speedy affect
Is your utility a great match?
Not each palletizing setup is identical.
The actual query is:
👉 Will this work for your containers, your charges, your structure?
Strive the Palletizing Match Device (2 Minutes)
Get a transparent reply immediately:
- ✔️ Verify in case your utility is appropriate
- ✔️ Estimate ROI based mostly in your inputs
- ✔️ Get a beneficial configuration
👉 Begin your analysis now with the Palletizing Match Device
