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Friday, May 8, 2026

Hill Aerospace Museum Makes use of 3D Printing to Exchange Out of date Plane Components


Hill Aerospace Museum has applied 3D scanning and printing know-how to fabricate hard-to-find parts for its plane assortment. The museum invested $6,000 within the know-how, which has lowered venture prices by 80% and eradicated months of trying to find out of date elements.

Hill Aerospace Museum Uses 3D Printing to Replace Obsolete Aircraft PartsHill Aerospace Museum Uses 3D Printing to Replace Obsolete Aircraft Parts
John Sluder, Hill Aerospace Museum exhibit specialist, talks about one of many 3D printers the museum acquired to revive elements and to boost reveals Sept. 12, 2025, at Hill Air Drive Base, Utah. The know-how has delivered an 80% value financial savings and saved a whole bunch of hours per venture. (Credit score: U.S. Air Drive, Cynthia Griggs)

“Making certain historic accuracy is on the forefront in restoration and reveals,” mentioned Brandon Hedges, museum restoration chief. “Our precedence is to seek out the traditionally correct half; if we’re unable to seek out the right half, that’s after we flip to fashionable know-how to recreate our half for visible functions.” The workforce first researches and makes an attempt to find authentic elements by way of the aviation group earlier than creating reproductions.

Museum intern Holly Bingham defined that the scanner captures detailed measurements of current parts. “It takes cautious changes, right lighting, and regular actions to create the proper mannequin. These fashions can then be 3D printed to exchange the delicate or lacking parts of a airplane,” she mentioned. The museum tracks all reproduced elements so originals may be put in in the event that they grow to be out there later.

A 3D-printed turbosupercharger cooling cap for a B-24 Liberator sits within the higher turbosupercharger, with the unique cap beneath, on the Hill Aerospace Museum, Hill Air Drive Base, Utah, Sept. 12, 2025. The museum’s restoration facility bought 3D scanners and printers to help in-house preservation when authentic elements can’t be discovered. (Credit score: U.S. Air Drive, Cynthia Griggs)

Past plane restoration, the know-how serves sensible museum operations. Exhibit specialist John Sluder famous that 3D printing has been used to create static signal mounts with printed ft that stop metal base plates from sliding on concrete flooring. “What excites me most is that 3D printing isn’t simply serving to us restore plane elements,” Sluder mentioned. “It’s giving us instruments to resolve on a regular basis challenges within the museum, from retaining reveals secure to creating signage extra versatile.”

Supply: hill.af.mil

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