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Tuesday, May 12, 2026

GA-ASI demonstrates inflight launch of 3D printed A2LE drone | VoxelMatters


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Common Atomics Aeronautical Programs, Inc. (GA-ASI) efficiently demonstrated an inflight launch of its Superior Air-Launched Results (A2LE) platform, releasing an A2LE from the inner weapons bay of a GA-ASI MQ-20 Avenger Unmanned Plane System (UAS). The demonstration befell over Dugway Proving Floor, Utah, capping a producing, structural check, and flight demonstration. The A2LE drone from GA-ASI was totally 3D printed utilizing by Divergent.

GA-ASI’s design and engineering workforce partnered with Divergent Applied sciences, Inc. for the A2LE car design and construct, matching GA-ASI’s plane design experience with the Divergent Adaptive Manufacturing System (DAPS) to help speedy, low-cost manufacturing of the demonstration car.

GA-ASI demonstrates inflight release of 3D printed A2LE drone made using the Divergent DAPS platform and launched from an MQ-20 Avenger UAS

GA-ASI demonstrates inflight release of 3D printed A2LE drone made using the Divergent DAPS platform and launched from an MQ-20 Avenger UAS“This demonstration was a vital first step in demonstrating GA-ASI’s skill to quickly develop, manufacture, and check a Small Unmanned Plane System (SUAS) in a managed, low-risk strategy,” stated Mike Atwood, vice chairman of Superior Applications at GA-ASI. “A2LE demonstrates the coupling of GA-ASI’s pedigreed plane design capabilities with Divergent’s DAPS, paving the best way for continued maturation of reasonably priced, modular SUAS platforms that may be tailor-made to fulfill warfighter wants at a fraction of the fee and lead time of at the moment fielded programs.”

The demonstration car airframe was one hundred pc additively manufactured and was designed to fulfill the captive carriage and ejection a great deal of the jet-powered plane with inside weapons bays. The topology-optimized AM construction was validated through proof and pit ejection testing previous to the flight demonstration. The demonstration highlighted the design efficiencies that may be realized when AM is included early within the design course of and all through the car. It was additionally a key step in validating the AM course of and materials properties for incorporation in future programs to be employed by each manned and unmanned platforms.

GA-ASI’s A2LE platform builds on its intensive expertise in creating SUAS. It offers a low-risk, low-cost, tailorable answer that deliver reasonably priced mass to the warfighter, with modular payload provisions to fulfill the necessities of present and future mission goals. A community of A2LEs might create a persistent, expansive grid for surveillance, assault, enemy air protection suppression, or communication pathways, supporting and elevating capabilities of present and future manned or unmanned platforms.

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