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Monday, May 11, 2026

ArcomedLab breaks document for essentially the most 3D printed craniomaxillofacial implants


Biomedical 3D printing agency ArcomedLab has reportedly established the world’s largest case record of 3D printed craniomaxillofacial implants.  

Since 2018, the corporate has accomplished 700 profitable circumstances all through Latin America, together with in Chile, Peru, Colombia, and Mexico. 3D printed in a polyetheretherketone (PEEK) biopolymer, the corporate’s cranial implants are customized to satisfy every affected person’s particular wants. 

Possessing biocompatibility and resistance to bodily fluids, PEEK is a number one alternative for the manufacturing of medical units. The fabric options mechanical properties much like human bone, is secure throughout varied temperatures, and gives good radiolucency.   

The 3D printed implants can even retailer and ship liquid medicine the place they’re wanted by ArcomedLab’s patented gravity-induced drip mechanism. This know-how allows medicine to be delivered as much as 20 days after surgical procedure.  

“For us it’s an honor to steer the biomedical 3D printing sector within the area, with a case record of sufferers that makes us extraordinarily proud and with PEEK and Titanium 3D printing know-how that’s distinctive in Latin America,” commented ArcomedLab’s CEO mad Co-Founder Ilan Rosenberg.  

Having achieved this milestone, the corporate has additionally introduced the appointment of Daniel Martínez as its new Innovation Technique and Progress Supervisor.  

ArcomedLab's 3D printed cranial implants. Image via ArcomedLab.ArcomedLab's 3D printed cranial implants. Image via ArcomedLab.
Digital fashions of 3D printed cranial implants. Picture by way of ArcomedLab.

ArcomedLab’s 3D printed implants

ArcomedLab produces its customized 3D printed cranial implants at its facility in Chile. This encompasses a devoted clear room for 3D printing customized implants and medical units in a managed and sterile setting. 

Along with its substantial case-list, the corporate has additionally damaged the document for the world’s largest 3D printed cranial implant. Designed for a kid with {a partially} fashioned cranium, the 3D printed implant virtually covers the complete head from the supraorbital ridges to the occipital bone       

Leveraging FDM and SLA know-how, ArcomedLab isn’t restricted to 3D printing cranial elements. It additionally produces a spread of custom-made chin, zygoma, angle and orbit implants.    

ArcomedLab's facility in Chile. Photo via ArcomedLabArcomedLab's facility in Chile. Photo via ArcomedLab
ArcomedLab’s facility in Chile. Photograph by way of ArcomedLab

The corporate now hopes to broaden its operations additional with the assistance of its new Innovation Technique and Progress Supervisor. Martínez brings a wealth of expertise to his new function, having beforehand labored within the MedTech, innovation, and medical sectors. A professor at Adolfo Ibáñez College in Santiago, he co-founded materials improvement agency Copper3D in 2016 and served as its Chief Innovation Officer till February 2024.  

Copper3D specializes within the improvement of 3D printable antimicrobial nanocomposites for the medical system, animal care, meals and client merchandise industries. In 2020, Martínez led the corporate within the improvement of a 3D printed breastfeeding system. The product was designed to behave as an interface between mom and little one, inactivating HIV present in breast milk.  

ArcomedLab hopes that Martínez’s insights and strategic imaginative and prescient will assist to drive its progress technique within the Latin America and US markets. 

Martínez acknowledged that he’s “excited to affix ArcomedLab and contribute to advancing biomedical 3D printing within the orthopedic space, on higher and decrease extremities in addition to backbone customized options.” 

Seeking to the longer term, the corporate plans to broaden its presence by creating new partnerships with main medical teams and universities all through Latin America.  

“Our second purpose is to leverage the ArcomedLab Institute’s assets and know-how to additional develop progressive tutorial packages within the subject of biomedical 3D printing in alliance with high universities and medical colleges, to speed up the introduction of those applied sciences in medical settings and enhance affected person outcomes with cost-effective and customized options,” added Martínez. 

3D printed cranial implant being surgically hooked up to a affected person’s cranium. Photograph by way of ArcomedLab.

Is 3D printing the longer term for cranial implants?

The medical sector is witnessing rising adoption of 3D printing. This adoption is particularly prevalent within the manufacturing of cranial implants. A February 2023 report from Acumen Analysis and Consulting estimated that the cranial implants market was valued at roughly $1.2 billion in 2021. 

In accordance with 3D printer producer 3D Techniques, this market may attain almost $2.1 billion by 2030. To faucet into this rising trade, the corporate secured FDA 510K clearance for its patient-specific, VSP PEEK 3D printed cranial implants

This complete workflow combines 3D modeling software program with 3D Techniques’ EXT 220 MED 3D printer, and Evonik VESTAKEEP i4 3DF PEEK materials inside a predefined manufacturing course of. In accordance with 3D Techniques, this additive manufacturing strategy can create patient-specific cranial implants with 85% much less materials than conventional machining. Final 12 months, the corporate used its point-of-care medical 3D printing know-how to create a patient-specific 3D printed cranial implant for a process on the College Hospital Basel.

Elsewhere, Researchers from the Graz College of Expertise (TU Graz) and the Medical College of Graz in Austria, created an automatic design software program for 3D printable cranial implants. This system makes use of deep studying algorithms to mechanically restore the lacking a part of a cranium. It then generates an STL file for a patient-specific implant, which may then be 3D printed on-site on the medical facility. This drastically reduces lead occasions, and can even scale back the discomfort of sufferers by optimizing the implant’s match.       

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Featured picture reveals digital fashions of 3D printed cranial implants. Picture by way of ArcomedLab.



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