Eckerts Wacholder Brennerei GmbH is a German distillery that blends long-standing craftsmanship with trendy manufacturing strategies. To enhance packaging effectivity, the corporate applied Robotiq Lean Palletizing. This automation undertaking elevated throughput, improved security, and diminished the guide workload—all with out disrupting the distillery’s conventional processes.
The problem: Heavy cartons, weak containers, and restricted house
Eckerts produces and ships a variety of spirits. The top-of-line palletizing course of created a number of bottlenecks:
- Heavy cartons (as much as 8 kg every) slowed down guide dealing with.
- Structurally weak containers required mild, constant placement.
- A compact workshop made it troublesome to put in totally enclosed techniques.
- Security issues arose as a result of workers wanted to work near the robotic.
- Coaching time for brand new expertise needed to stay minimal to keep away from disruptions.
The crew wished automation that improved effectivity whereas defending each product high quality and worker well-being.
Why Eckerts chosen Robotiq
To validate the answer, Eckerts despatched its heaviest cartons to Robotiq’s Lyon workplace. The palletizer efficiently dealt with each field sort, demonstrating its functionality earlier than set up.
Key attributes that supported the choice:
- Open, enclosure-free structure that match the distillery’s restricted ground house.
- Built-in security options that cease the robotic mechanically when folks method.
- Quick onboarding, permitting workers to make use of the system confidently after at some point of coaching.
- Compatibility with 15 completely different carton varieties, lowering changeover effort.
“This answer is without doubt one of the greatest issues now we have purchased in recent times. The system has been working flawlessly from day one.”
– Manufacturing Supervisor Andreas Klemp
The answer: Robotiq Lean Palletizing
Robotiq Lean Palletizing supplied the next capabilities:
- Excessive throughput, supporting as much as 500 cartons per hour.
- Exact dealing with, best for fragile or weaker cardboard constructions.
- Secure human-robot interplay, suited to small manufacturing areas.
- Person-friendly software program that simplifies setup and operation.
The system’s design allowed Eckerts to automate palletizing whereas preserving the workflow of a standard distillery setting.
Outcomes: Effectivity, security, and sooner operations
After implementing the Robotiq answer, Eckerts noticed a number of enhancements:
1. Elevated effectivity
The palletizer dealt with heavy masses constantly, lowering guide lifting and enhancing general throughput.
2. Decrease labor prices
Operators may shift from repetitive duties to higher-value obligations in manufacturing.
3. Safer working circumstances
Constructed-in security options maintained a safe setting, even inside a compact workspace.
4. Fast worker adoption
Coaching required solely at some point, lowering downtime and enabling instant use.
The impression: Custom supported by trendy automation
Eckerts’ expertise demonstrates how automation can combine seamlessly right into a heritage-focused trade. Robotiq Lean Palletizing helped the distillery:
- Keep product high quality
- Cut back bodily pressure
- Enhance manufacturing stability
- Help long-term operational sustainability
Automation turned a method to defend craftsmanship, not exchange it.
Discover Lean Palletizing for your self
Producers going through heavy masses, combined packaging, or workforce constraints can profit from the identical dependable and secure automation system used at Eckerts.
If you wish to see whether or not palletizing automation is smart to your facility, begin with the Palletizing Match Software — a fast, interactive method to see if Lean Palletizing is the appropriate match to your line.
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