At Formnext 2025, Lithoz will as soon as once more showcase the economic maturity of ceramic additive manufacturing. This yr’s show will spotlight how the corporate’s Lithography-based Ceramic Manufacturing (LCM) expertise permits next-generation efficiency throughout numerous sectors, with a concentrate on real-world purposes from aerospace, semiconductors and medication to inexperienced tech and luxurious items. This presentation highlights the pivotal operate of the worldwide ‘Ceramic 3D Manufacturing facility’ community of skilled LCM contract producers in driving the rising adoption of ceramic 3D printing by authentic gear producers.
Lithoz will probably be dedicating a separate stand to the CeraFab System S320 industrial printer, which has a construct platform 5 occasions bigger than its predecessor with considerably upgraded manufacturing capability due to a formidable construct quantity of 246 x 130 x 320 mm. That includes a premium 4K projection system, it provides a decision of 60 µm and was celebrated at Formnext final yr. Guests could have the chance to watch a wide range of new, medium-sized ceramic purposes from sequence manufacturing being printed in real-time.
Reimagining Casting Cores for Excessive-Temperature Precision
Having lately achieved industrial success with their LCM expertise and optimised supplies within the aerospace sector, Lithoz will showcase a variety of additively manufactured ceramic casting cores on a CeraFab S230 construct platform.
These extremely exact cores demonstarte Lithoz’s superior understanding of ceramic course of management, microstructural integrity, and sintering optimisation for demanding turbine casting environments. The printed cores function wall thicknesses under 200 μm, tolerances inside ±30 μm, and inside cooling channels with advanced curvature and lattice-based reinforcement buildings that can not be manufactured via conventional manufacturing processes.
These next-generation cores show how ceramic additive manufacturing can substitute historically manufactured cores. They provide unparalleled design flexibility, shorter lead occasions and on-demand manufacturing of latest blade geometries. The result’s a scalable, repeatable course of that connects analysis and industrial utility, empowering aerospace producers to fulfill the rising demand for effectivity and sustainability in next-generation turbine applied sciences.
Driving Semiconductor Efficiency with Precision Ceramics
As industries search extra environment friendly, environmentally pleasant options, extremely sturdy 3D-printed technical ceramics are proving to be a game-changer. Lithoz’s CeraFab System S320 is enabling producers to push the boundaries of what’s doable – in filtration, aerospace, semiconductor vitality and past.
Within the area of semiconductors, Lithoz will showcase a 15-inch ALD (Atomic Layer Deposition) fuel distribution ring produced in sequence by Alumina Methods and designed by Plasway, utilizing alumina on a Lithoz CeraFab System. LCM’s unmatched accuracy and floor high quality enabled Alumina Methods to realize distinctive geometric stability and long-term reliability for this essential put on half, extending operational uptime from one to 9 months and tripling manufacturing output in comparison with conventional manufacturing strategies.
Utilizing modular segments as a substitute of a monolithic half facilitates sooner substitute, minimises inventory and permits scalability. The ALD ring additionally demonstrates how multi-machine synchronisation (as much as 100 printers) can assist resilient, high-precision manufacturing, making Lithoz’s method a gorgeous possibility for reshoring and scaling up the manufacture of superior semiconductor elements.
Moreover, Lithoz will current ceramic cooling and warmth alternate elements which can be engineered to supply excessive thermal conductivity and stability. These intricate elements function finely built-in channel networks and show how ceramics, reminiscent of aluminium nitride (AlN), can facilitate environment friendly thermal administration in compact semiconductor techniques. That is essential for enhancing the efficiency and sustainability of chip manufacturing and energy electronics, in addition to making certain a sturdy provide chain.
Otoplastics and Acoustic Precision: CADdent’s Ceramic Breakthrough
A world premiere within the medical and dental sector of Lithoz’s utility portfolio at Formnext will probably be ceramic ear moulds for listening to aids, designed by the Swiss firm OC GmbH and produced in sequence by the German service supplier CADdent on Lithoz CeraFab printers. Leveraging the excessive precision of LCM expertise, these ceramic earmoulds provide a mix of patient-specific and thermal consolation, sturdiness, and efficiency unmatched by conventional supplies and manufacturing strategies. As well as, these alumina-reinforced zirconia (ATZ) otoplastics present acoustically impartial sound behaviour and completely biocompatible hygienic properties, making them splendid for next-generation listening to help techniques.
Pushing the Boundaries of Ceramic Additive Manufacturing
The Thales VORO, the world’s first monoblock cartridge with transferring coil expertise from HiFiction AG, is arguably probably the most spectacular part in Lithoz’s Formnext premieres.
The ceramic housing, which was developed and manufactured by Steinbach AG utilising Lithoz’s exact LCM course of and the mechanical benefits of zirconia, is a mix of artwork and engineering. Measuring 17.70 × 21.90 × 11.45 mm with wall thicknesses below 1 mm and tolerances inside ±50 μm, the net construction is each inflexible and acoustically environment friendly – essential for high-fidelity audio techniques. This distinctive mixture of expertise, design and progressive manufacturing expertise secured the Thales VORO the iF Design Award 2025.
A New Period of Scalable Ceramic Manufacturing
The purposes introduced at Formnext 2025 showcase Lithoz’s achievements in industrialising ceramic additive manufacturing. LCM expertise combines design freedom with the inherent benefits of ceramics, reminiscent of thermal stability, chemical resistance and biocompatibility, and is proving important in markets the place precision, reliability and efficiency are essential.
Guests to the Lithoz sales space 11.1 C35. will have the ability to expertise these improvements first-hand and talk about how LCM expertise might speed up their very own manufacturing methods, from prototype growth to full-scale serial manufacturing.