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Revolutionary 3D Printed Femur May Remodel Bone Restore and Surgical Coaching


A analysis staff from the College of Texas at Dallas (UTD) has developed a 3D-printed femur mannequin, doubtlessly paving the best way for cost-effective and customizable options in orthopedic surgical procedure preparation, biomechanical research, and bone restore. Created via a collaboration with UT Southwestern Medical Middle’s orthopedic surgeons, this 3D-printed femur represents a brand new strategy to bettering surgical procedure planning and coaching with a patient-specific focus.

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Doctoral pupil Kishore Mysore Nagaraja (left) and Dr. Wei Li, an assistant professor of mechanical engineering, carried out laboratory checks to guage the mechanical properties of the 3D-printed femur fashions. (Picture Credit score: UTD)

Challenges in Conventional Bone Surgical procedure Preparation

In conventional apply, orthopedic surgeons depend on cadaver bones or artificial bone fashions to review surgical methods and consider the effectiveness of implants. Nevertheless, cadaver bones are costly and tough to supply, and commercially obtainable artificial bones might lack the anatomical precision wanted for custom-made remedy. Moreover, they will take time to amass and will not replicate the distinctive geometry required for patient-specific procedures.

The 3D-Printed Resolution

Led by Dr. Wei Li, assistant professor of mechanical engineering at UTD, the analysis staff designed a 3D-printed femur prototype produced from polylactic acid (PLA), a biodegradable polymer extensively utilized in 3D printing. This materials permits for cost-effective manufacturing, with every femur mannequin costing round $7 to print. At practically eight inches in size and one inch in diameter, the printed bone represents the midsection of a human femur and demonstrates mechanical properties carefully aligned with pure human bone in lab testing.

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Researchers produced femur samples utilizing a 3D printer, estimating a manufacturing price of roughly $7 per femur mannequin. (Picture Credit score: UTD)

The 3D printing course of permits engineers to duplicate the exact geometry of a affected person’s femur, doubtlessly permitting medical doctors to customise fashions to suit particular person sufferers. This functionality could possibly be important in bone tumor remedy, the place replicating affected bone sections may support in testing focused therapies.

Innovative 3D Printed Femur Could Transform Bone Repair and Surgical TrainingInnovative 3D Printed Femur Could Transform Bone Repair and Surgical Training
Researchers consider the 3D-printed femur design utilizing a common testing machine, which assesses varied materials and structural properties. (Picture Credit score: UTD)

Functions and Future Instructions

Past offering an economical various for biomechanical research and surgical coaching, the 3D-printed femur has broader implications. Dr. Li means that the polymer mannequin may sooner or later change supplies like titanium at present utilized in bone restore. In one other promising utility, researchers plan to include 3D-printed tumors into these fashions, permitting for preoperative testing and remedy improvement straight on simulated bone buildings.

This challenge has introduced collectively specialists from totally different disciplines, together with orthopedic oncology surgeon Dr. Robert Weinschenk and hand and higher extremity surgeon Dr. Richard Samade from UT Southwestern. Each surgeons carry engineering experience to the challenge, enhancing the collaborative strategy in exploring novel orthopedic options.

The promising outcomes from this examine, revealed within the Journal of Orthopaedic Analysis, spotlight the potential for 3D-printed bones to advance orthopedic care. Additional analysis will refine the fashions and discover extra scientific purposes, together with potential use in bone tissue regeneration.

Because the analysis progresses, the UTD and UT Southwestern groups are optimistic about how 3D printing can remodel orthopedic surgical procedure and allow extra personalised and exact therapies.

Supply: information.utdallas.edu

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