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MatterHackers Design Lab – Watch Strap


When life arms you an issue, let 3D printing be your answer! The detailed story of how MatterHackers’ print specialist, Tyler Anderson, redesigned and stuck an necessary piece on his devoted wristwatch.

Posted on December 18, 2015

by

Tyler Anderson

Tyler Anderson, considered one of MatterHackers’ print specialists, didn’t cry over spilled milk, he embraced it. Like an outdated pal that’s all the time there, so is Anderson’s Casio SGW-100 watch.

“This watch is part of my physique. I just about by no means take it off,” Anderson stated.

Anderson’s Casio SGW-100 Watch


In the future, after seven years of wear and tear, Anderson’s watch band snapped.

“The unique resin strap merely wore out. It developed cracks from flexing and finally snapped.”

Anderson didn’t wish to buy a brand new watch. An alternative choice he had was to interchange the damaged strap with a cloth piece from Casio, nonetheless, a flaw he wasn’t keen on was if it have been to ever get moist, it will take endlessly to dry. So he got here up with a greater solution- he was going to design and 3D print a brand new strap to his liking.

Anderson started by measuring the elements of the outdated strap with calipers after which sketched the vital dimensions, which embody:

  • Size and width of strap
  • Detailed geometry of watch physique partaking options
  • Spacing of latch holes

The sketch quickly was digitized into CAD utilizing Solidworks. The following resolution to be made was figuring out which materials was finest suited to printing the strap.

Measuring watch band


Watch band sketches


The unique strap had ridges that allowed for slightly stretch, one thing Anderson nonetheless desired. Ninjaflex, having nice tensile energy and being stretchy all by itself, served to be an ideal answer and would go away no want for the unique ridges. The strap did acquire some texture because of the blue tape it was printed on, nonetheless, Anderson says this small contact makes the band look as if it was by no means even 3D printed. To print the watch band Anderson used an Airwolf XL 3D Printer upgraded with an E3D v6 all-metal sizzling finish. A direct drive extruder (as on the XL) was chosen over a bowden as a result of printing versatile filament is simpler.

Taking measurements


Watch band CAD design


Printing his watch strap got here with one other customization perk. Earlier than, Anderson claimed that the holes on his watch have been all the time off.

“I used to be in a position to make the buckle holes nearer collectively. On the unique watch, one was too tight and the opposite one was too free. I received it excellent.” Anderson stated.

After the print was completed Anderson’s final piece to the puzzle was to assemble the watch once more. The {hardware} from his outdated strap was nonetheless in good situation. There was a pin and clip that hooked up the strap to the precise watch and a number of other elements for the buckle that linked to the opposite half of the band. Anderson eliminated the buckle off the outdated strap, assembled it onto the brand new one, and completed up his watch to return it to his wrist.

Anderson’s strap has lasted since he repaired it again in February. You see the ultimate design and print your individual watch strap right here.

“The consolation degree is similar as the unique strap. I can’t actually inform the distinction. There additionally doesn’t appear to be any put on but both. It’s superior!” Anderson stated.

Whether or not you’re a rookie or a complicated consumer, Anderson’s story goes to indicate that 3D printing could be a answer to on a regular basis  issues. When life throws you an issue, look to 3D printing for a soulution.

3D Printed watch strap element


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