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Sunday, November 24, 2024

NRL develops robots that may service satellites in orbit


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The Robotic Servicing of Geosynchronous Satellites (RSGS) payload, two gold robotic arms inside a grey tunnel.

The Robotic Servicing of Geosynchronous Satellites payload sits within the cryogenic thermal vacuum chamber on the Naval Heart for House Know-how. | Credit score: Sarah Peterson, U.S. Navy 

Satellites in geosynchronous orbit about 22,000 miles above Earth are essential for army, authorities, and business communications, in addition to Earth-observing science. The U.S. Naval Analysis Laboratory, or NRL, and the Protection Superior Tasks Company final month accomplished the event of a spaceflight-qualified robotics suite able to servicing satellites in orbit.

Below DARPA funding, the laboratory‘s Naval Heart for House Know-how (NCST) developed the Robotic Servicing of Geosynchronous Satellites (RSGS) Built-in Robotic Payload (IRP). The group delivered this new area functionality to business associate Northrop Grumman’s SpaceLogistics. The corporate will combine the robotic payload with its spacecraft bus, the Mission Robotics Automobile (MRV).

“The current completion of thermal vacuum testing marks a significant milestone towards reaching this system’s aim of demonstrating robotic servicing capabilities on orbit within the close to future,” mentioned Dr. Bruce Danly, NRL director of analysis.

“NRL’s contributions to the robotic payload are a vital a part of realizing this imaginative and prescient, which guarantees to rework satellite tv for pc operations in geostationary orbit, scale back prices for satellite tv for pc operators, and allow capabilities nicely past what we now have at the moment,” he continued. “In reality, the anticipated capabilities are doubtlessly revolutionary for each nationwide safety and civil purposes.”

NRL has longstanding relationships with academia and business as a collaborator and contractor. It participates in technology-transfer efforts reminiscent of business licensing, cooperative analysis and improvement, and academic partnerships.

The scientific and engineering command is devoted to analysis for the U.S. Navy and Marine Corps, from the seafloor to area and the data area. NRL is headquartered in Washington, D.C., with main area websites in Stennis House Heart, Miss.; Key West, Fla.; and Monterey, Calif. It employs roughly 3,000 civilian scientists, engineers, and assist personnel.


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NRL goals to unlock satellite tv for pc servicing alternatives

At present, spacecraft face vital challenges, partly due to the lack to carry out in-orbit repairs or upgrades. To compensate for the shortage of servicing choices, satellites are sometimes loaded with backup techniques and extra gasoline, resulting in elevated complexity, weight, and price. 

“The army frequently fixes plane, tanks, ships, and vans that break,” mentioned Glen Henshaw, Ph.D., senior scientist for robotics and autonomous techniques at NRL. “We improve plane and ships with the newest radars, computer systems, and engines.”

“Satellites are the one costly gear we purchase that may’t be repaired or upgraded as soon as they’re within the area, and this prices the taxpayer cash,” he added. “RSGS is meant to alter this case. We intend to reveal that we are able to improve and restore these helpful property utilizing robots.”

As DARPA’s robotic payload developer for the RSGS program, NRL appeared to design, construct, combine, and take a look at new satellite-servicing capabilities. Ought to this mission show profitable, satellites may obtain in-orbit upgrades to increase their service lives, mentioned Bernie Kelm, superintendent of the Spacecraft Engineering Division at NRL NCST.

“This collaboration unlocks new servicing alternatives for each business and authorities satellites, enabling usual-close inspections, orbital changes, {hardware} upgrades, and repairs,” he mentioned. “We’ve created superior spaceflight {hardware} and software program that may considerably improve satellite tv for pc servicing operations, together with all robotic controls.”

Steven Butcher, Technology Service Corporation space robotics and mechanisms engineer, performs an inspection of the Robotic Servicing of Geosynchronous Satellites (RSGS) payload after completing testing in the cryogenic thermal vacuum chamber. The system is made up of two, long, golden robotic arms.

Steven Butcher, Know-how Service Corp. area robotics and mechanisms engineer, inspects the RSGS payload after finishing testing on the NRL’s Naval Heart for House Know-how. | Credit score: Sarah Peterson, U.S. Navy

Concerning the Thermal Vacuum (TVAC) testing course of

The take a look at marketing campaign put the robotic payload by means of its paces throughout the vary of temperatures it’s going to face whereas in orbit and below vacuum circumstances much like area. Engineers examined all points of the payload together with avionics, cameras, and lights.

Additionally they demonstrated all operations with every of the 2 robotic arms, together with launch lock deployments, calibrations, and power altering. The take a look at additionally verified SpaceWire communications, robotic compliance, and visible servo management modes.

NRL labored for over twenty years to mature the expertise enabling the RSGS program. Its intent is to soundly and reliably restore and improve satellites, a few of which value over a $1 billion.

Within the close to future, robotic satellite tv for pc “mechanics” could prolong the helpful lifetime of satellites with new electronics, propulsion, or sensor capabilities, mentioned NRL. RSGS robots may reveal broad servicing as a precursor to constructing massive buildings in orbit reminiscent of an observatory or solar energy stations, mentioned the researchers.

Following its anticipated 2026 launch on the Northrop Grumman’s MRV spacecraft bus, the robotic payload will endure preliminary checkout and calibration with full operational servicing missions to observe.

“NRL’s Crew RSGS has spent practically 10 years targeted on the aim of finishing this first-of-a-kind, robotic servicing payload,” mentioned William Vincent, NRL RSGS program supervisor. “The completion of IRP TVAC represents an enormous milestone and numerous hours of labor from an unbelievable group of devoted personnel. Like sending a baby off to varsity for the primary time, transport the IRP to Dulles is a bittersweet expertise.”

The Robotic Servicing of Geosynchronous Satellites (RSGS) payload resides in the cryogenic thermal vacuum chamber, a round chamber with the door open. On the floor in front of the chamber is the NRL logo.

As soon as on-orbit, the RSGS payload will examine and repair satellites in geosynchronous orbit. | Supply: Sarah Peterson, U.S. Navy

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