Lower than six months after opening, Wallwork Warmth Remedy’s Sizzling Isostatic Urgent (HIP) Centre is making ready to accommodate its second HIP system from Quintus Applied sciences. File buyer curiosity in its expanded thermal processing capabilities has prompted the corporate to order a second press, the QIH 173L M URC, the identical mannequin that inaugurated the HIP Centre when it opened in September 2023.
In line with Wallwork Holdings Director Simeon Collins, a lot of the curiosity stems from burgeoning alternatives in additive manufacturing and encapsulation. The excessive variety of inquiries about its first HIP, coupled with clients trying to safe future capability, signifies there may be large potential in these areas, says Collins, noting that the legacy HIP market stays robust as nicely.
Sizzling Isostatic Urgent performs a pivotal function within the manufacturing of AM components produced from metallic powders. “Densification is extraordinarily environment friendly at eradicating porosity,” mentioned Collins. It’s usually the one strategy to obtain the excessive materials uniformity required of components designed for mission-critical purposes. The QIH 173L can obtain 100% of the utmost theoretical materials density – producing elements with improved fatigue properties, ductility, structural integrity, and fracture toughness.
Positioned at its headquarters in Bury, North Manchester, UK, Wallwork’s 2500m² HIP Centre was constructed with growth in thoughts. The choice to buy a second press from Quintus was a logical transfer given the success of its first system.
”With a monitor report in offering our earlier unit, it made sense to as soon as once more work with Quintus on this subsequent section of our HIP journey,” mentioned Collins. The emergence of extra technically difficult and better strain cycles bolstered the choice. “Their data and expertise, plus their worldwide Quintus Care assist program, offers Wallwork and our clients the boldness to develop and develop long-term relationships and high quality service. We see exponential progress for the models over the brief time period.”
Geared up with Quintus’s proprietary uniform fast cooling (URC), the QIH 173L’s distinctive furnace design delivers glorious temperature uniformity, a crucial function for enhancing the mechanical properties of the tip product. The press work zone measures 800mm (34.6 inches) in diameter and 2550mm (100.4 inches) excessive, for a capability of over 7000kg (15,432lbs) per cycle. It operates at a most temperature of 1250°C (2282°F) and strain of 207MPa (30,000psi). The technologically superior system affords full digital connectivity – offering higher management over the manufacturing course of and completed merchandise. The HIP course of additionally affords the power to shine forged, welded, or powder metallic components to the best floor end.
The Bury HIP Centre strengthens Wallworth’s management place as a single-source supplier of secondary processes from a number of services linked by an inside transport community.
“Wallwork is a privately owned warmth therapy firm with 4 websites within the UK,” mentioned Collins. “Lots of our clients – part producers inside numerous industrial segments – now not wish to take care of the complication of multisite and multi-company subcontracting, in addition to logistic administration. With our HIP methods, the complete bundle of processing functionality and capability is now accessible with one telephone name or e mail.”
”We’re doubly happy to be working with Wallwork. Our mutual concentrate on customer-driven problem-solving and long-term provider partnerships have engendered a powerful dedication to success. We stay up for putting in the press in mid-2025 as Wallwork continues to spend money on all areas of the enterprise to assist its complete service providing,” mentioned Jan Söderström, CEO of Quintus Applied sciences.